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TT250 NECK BEARING REPLACMENT

TOOLS REQUIRED:

• 22mm Wrench

• 17mm Wrench

• 5mm Allen

• 6mm Allen

• 8mm Socket

• 10mm Socket

• 12mm Socket

• 17mm Socket

• Hammer

• Motorcycle Jack

• Phillips Screwdriver

• Flathead Screwdriver

Lift the front wheel of the motorcycle using a motorcycle jack.

Remove the headlamp assembly mounts using a 5mm Allen.

Disconnect the headlamp electrical connector.

Protect the gas tank while removing the handlebar.

Remove the handlebar clamp using a 6mm Allen.

Remove the left-side zip ties.

Remove the right-side zip ties.

Disconnect the clutch cable from the clutch perch/lever.

Remove the dash mounts with an 8mm socket.

Loosen the top triple tree fork tube pinch bolts using a 10mm socket.

Loosen the lower triple tree fork tube pinch bolts using a 10mm socket.

Remove the axle nut using a 19mm socket.

Remove the brake caliper using a 12mm socket.

Remove the front axle.

Remove the fork guards using a Phillips screwdriver.

If needed to slide out the forks, remove the triple tree fork tube pinch bolts using a 10mm socket.

Remove the neck stem top bolt using a 22mm wrench.

Remove the top triple clamp.

Remove the steering adjuster using a large flathead screwdriver (or punch) and hammer.

Replace the bearings.

Replace the bearings.

Reassemble front end.