TT250 Clutch Cable Installation & Adjustment
This maintenance tutorial addresses clutch cable installation and adjustment.
First, route the cable from the handlebar (without attaching it yet) to the engine. Note that there is a loop welded on the left front frame downtube through which you should route the clutch cable.
Screw the clutch lever adjustors into the clutch lever as far as possible. After applying a small amount of grease to the clutch cable barrel, route the clutch cable through the adjustors and connect the clutch cable barrel.
After doing the above, position the handlebar clutch lever adjustor so that the adjustor is in the middle of the adjustment range. Note that there were still be considerable slack in the clutch cable at this point.
Next, adjust the cable slack with the engine-mounted adjustors. Use the adjustors shown below.
Lock down all of the adjustor nuts (on the engine and on the handlebar clutch lever adjustor). Pull the rubber adjustor hood over the adjustors at the handlebar clutch lever.
All future clutch adjustments should be made with the handlebar clutch lever adjustors.
You should not lubricate the clutch cable; it has a Teflon sheath and is self-lubricating.
TT250 Clutch Cable Installation & Adjustment
TT250 Clutch Cable Installation and Adjustment